Micro Engineers (India) Blog http://www.microengineersindia.com/blog/ Latest Products Tue, 09 Aug 2022 04:57:19 +0530 en-us http://www.microengineersindia.com Highly Equipped Eccentric Slotter Makes Task Easy to Deal http://www.microengineersindia.com/blog/highly-equipped-eccentric-slotter-makes-task-easy-to-deal_5256.htm Mon, 18 May 2015 10:48:41 +0530 <p>Box manufacturing and packaging is a common task associated with all enterprises. Whether it is a small or large, goods must be packed securely and in a protective manner to reach the clients safely. Hence it is very much essential to manufacture high quality boxes along with proper packaging material. If you are dealing with an enterprise, then it is high time you choose Overhung Eccentric Slotter which will serve you the best. Hence you will finally obtain the best solution to carry forward.</p> <p><br /><strong>Hidden Spirit of an Enterprise</strong></p> <p><br />Any business enterprise deals with production of goods and outreaches them against a heavy amount. The profit earnt is utilized in making the next successful deal a constructive one in nature. This process goes on and on. With the advancement in technology and the passage of time utmost care must be taken to use the latest one in order to keep pace with the competitive market.</p> <p><br />In order to get the latest and newly launched products it is very much essential to approach the best manufacturers. Creative manufacturers, goods suppliers and exporters will not at all cheat you and provide the genuine equipment at a reasonable cost. Similarly, the latest manufactured Overhung Eccentric Slotter is very much helpful in punching out slots and stitching the edges of the corrugated sheets.  This machine is designed suitably to slot a huge number of sheets in lesser time.</p> <p><br /><strong>Salient Features Hidden</strong><br />When there is an invention carried out, something special is expected. The invention of advanced eccentric slotter assists you with some special characteristics which include:</p> <ul> <li>Easy to Operate</li> <li>Less Electricity Consumption</li> <li>Easy to Maintain</li> <li>Robust</li> </ul> <p><strong>Some of the additional salient features included can be highlighted as under:</strong></p> <ul> <li>Accurate Feeding</li> <li>Justifiable distance between dyes</li> <li>Suitable Corner Width</li> <li>High Capacity to Carry Heavy Weights</li> <li>Inclusion of Slots and Cutting Head at the Corner</li> </ul> <p> </p> <p>Until and unless the machine holds enough capacity to undertake more pressure, it cannot be judged as an efficient machine. This is so said as we need to produce more and more output within a short span of time. Still, there are some precautionary measures which must be taken into high consideration while operating the machine.</p> <p><br /><strong>Prevention and Cure</strong><br />Below are some of the precautionary measures which must be applied while operating the advanced version of slotter. Following these steps religiously will prevent early damage and high maintenance cost:</p> <ul> <li>Cleaning on a regular basis</li> <li>Lubricating and greasing of the balls </li> <li>Give proper rest </li> <li>Being in touch with the mechanic regularly</li> <li>Not overlooking any new or prevailing problem</li> </ul> <p> </p> Best and Easy to Use Sheet Pressing Machine http://www.microengineersindia.com/blog/best-and-easy-to-use-sheet-pressing-machine_5272.htm Tue, 19 May 2015 12:32:28 +0530 <p>The invention of highly designed and efficient machines has proven to be a boon in each and every sphere of life. It has made completion of highly complex tasks with ease and comfort. The task for which lots of manpower was employed and was time consuming, now takes lesser time to complete. Even the final output was not a guaranteed one. Gone are those hard days when people used to bear heavy losses and opted for waiting for a long time. The industries which deal with sheets and their associated operations require highly equipped machines to complete their task on time. Operations include cutting, shaping, measurement, pressing and many more. The highly knowledgeable and talented Sheet Pressing Machine manufacturers have come to assist you and your enterprise at the best. From now onwards you will be able to get hundred percent efficient outputs against small time investment.</p> <p><br /><strong>Sheet Pressing Machine</strong><br />The formation of air bubbles can prove to be very much fatal. It may lead to high risk and may even sometimes lead to a serious accident. the corrugated sheets require proper pressing after applying of ply or lamination sometimes. This will prevent the formation of air bubbles and assist in maintaining the even shape of the sheet. This is done by keeping in view the accurate setting of freshly sheets glued properly.</p> <p><br />The body of a Sheet Pressing Machine comprises of four piles. The availability of plates on the upper and lower parts is used to press the sheets. This pressing is assumed to be accurate and long lasting. The materials used for manufacturing are highly resistible and easy to clean. Some other highlighted features include:</p> <ul> <li>Accuracy</li> <li>Easy to use</li> <li>Portable</li> <li>Robust</li> <li>Suitable in all weather conditions</li> <li>Equipped with advanced methodology</li> <li>Multipurpose</li> <li>Low electric consumption</li> </ul> <p> </p> <p><strong>Working and Functionalities </strong></p> <p>After a worthwhile construction, it is expected to give a valuable output. This output can be easily fetched from proper functioning and working. The working operations are quite easy as compared to the earlier versions of machinery. The reversible switch enables in moving up and down of the plates. This enables easy insertion as well as taking out of the sheets. The pressure on the sheets is finally regulated by the action of flexible spring attached.</p> <p><br />The machine is highly robust in its design and the associated body of steel angles will provide ease in its usage. This will not get hot up to that extent that it becomes unfit for usage. Lastly, the movable parts are protected by safety guards. An ISO 9001:2008 certified motor is expected to resist for a long time. It is high time to approach the market and get the latest product.</p> Operate a Single Facer Machine with the Help of Vacuum http://www.microengineersindia.com/blog/operate-a-single-facer-machine-with-the-help-of-vacuum_5273.htm Tue, 19 May 2015 12:34:37 +0530 <p>Man is a creator along with destructor. Machines are created by man by taking into consideration the latest prevailing technologies. It is very common that hands are used for each and every action. Without hands not a single task is possible. But how come if you get a corrugated machine which gets operated totally in a vacuum? Won’t it be a better option? If you are searching for such equipment, you are going in the right direction. The demand to build an exciting way to face the paper is high from the very beginning, which finally gave birth to Fingerless Single Facer Machine. It is hoped that it will be an efficient machine, hence fulfilling the long awaited demands of industrialists.  Let’s see how!</p> <p><br /><strong>What is Fingerless Facer Machine?</strong><br />There is a big craze to learn about the hidden spirit behind the creation of this type of facer machine. The vacuum suction design of the fingerless machine provides a perfect flute formation which is driven by the heavy duty blower. It will also hold a good pressure diameter to overcome the pressure.<br /><br />It is backed by single fingerless face technology, which holds a high speed to process the output. It is also expected to ensure smooth production of a high quality board. Other than these, some other salient features include:</p> <ul> <li>High designing speed</li> <li>Vacuum suction fingerless design</li> <li>Twin facer structure</li> <li>Corrugated rolls made of special steel alloy</li> <li>In built pre heating and conditioned rollers</li> <li>Proper dimensions regarding width</li> </ul> <p><br />These in built features are going to make the equipment fit for usage. It can also withstand high tensile strength in order to overcome high pressure. A machine which can absorb high work pressure and produce desired output in limited time is said to be a fit one. Some extra qualities included are:</p> <ul> <li>Will ensure secure bonding</li> <li>Heavy duty hydraulic pack</li> <li>Gum circulating system</li> <li>Gear box with helical shape</li> <li>Dam system controlling easy gum transfer</li> <li>Heavy duty roll change system</li> <li>A.C. Frequency driver for speed control</li> </ul> <p><br /><strong>Different types of Variations</strong><br />Whenever any equipment is built, deep focus is to serve universally. As it is quite pressurizing for a single machine to perform all the tasks, various models are brought into the market to serve all the purposes. Variation takes place in the following fields:</p> <ul> <li>Technical Specification</li> <li>Size</li> <li>Power Consumption Rate</li> <li>Weight of the Machinery</li> </ul> <p><br />Hence, it is my advice to understand the appreciable contributions of the latest technology and participate to enjoy them. Kindly, go for a trial nearby and report the differences you found between the new one and the older ones. You can exchange them and move ahead.</p> Raw materials used for making Cardboard Boxes http://www.microengineersindia.com/blog/raw-materials-used-for-making-cardboard-boxes_5384.htm Tue, 16 Jun 2015 13:22:33 +0530 <p>Boxes are used in a variety of places, from supermarkets to offices for either permanent storage or for transporting of materials. Boxes can be made of any material like wood, metal and corrugated cardboard etc. Corrugated cardboards are extensively used for making boxes which are reliable, lightweight yet very strong as it can help in supporting heavy loads.<br /><br /><strong>Raw materials</strong></p> <p>Everything that needs assembling of different elements require the use of raw materials. The same is with the corrugated boxes. Some raw materials used are:</p> <ul> <li><strong>Pine trees: </strong>They provide the primary raw material for making corrugate cardboards. Packaging companies own large acres of land where trees are matured, harvested and replaced with seedlings for constant growth of these trees. The trunks of these trees are shipped to pulp factories where they are converted into kraft paper. Processing of this paper and then sending into the press machine then forms heavy rolls. These are sent to corrugation plants where Automatic Reel to Sheet Cutter cut these into sheet for processing of box manufacturing.</li> <li><strong>Starch glue: </strong>This starch glue is used to bond corrugated medium to the liner sheets. As a lot of glue is used for this process, large trunks deliver it as dry powder that are stored in huge silos at the plant till the time it is needed. The dry glue is mixed with water and other chemicals before being added to the sheet.</li> <li><strong>Wax: </strong>are applied to make a water- or grease-resistant container for food products. </li> <li><strong>Inks: </strong>Bright colored inks are used for creating bold graphic designs for self-promotion like brand or company name or product information etc.</li> </ul> <p>These raw materials are used for manufacturing good quality corrugated boxes to people and companies who need them. Many designers and manufacturers work together to create a specific design to create unique dies in which the boxes are modeled.<br /><br /></p> Box Manufacturing Process http://www.microengineersindia.com/blog/box-manufacturing-process_5579.htm Thu, 30 Jul 2015 15:49:02 +0530 <p>Using cardboard box for delivery is probably everybody’s idea for sending different things. From small office to multinational organizations, all use corrugated box for packaging goods and materials and they are designed to be very strong yet remain lightweight. There has been a significant increase in manufacturing and usage of packaging material due to the growth in export of fruits and vegetables or even clothes and electronic devices.</p> <p> </p> <p><strong>Manufacturing process</strong></p> <p><strong>The process of cutting a box starts from the cutting of the board. The main process of box manufacturing include:</strong></p> <ul> <li><span style="line-height: 1.5em;"><strong>Slitting</strong>: In this, the slitter cuts the box out of the board in a clean and efficient manner. It consists of 2 parts: </span></li> <li><span style="line-height: 1.5em;">sliding magnetic safety cutting head, which can slide left and right for an accurate width measurement of the cardboard;</span></li> <li><span style="line-height: 1.5em;">2) An angled measuring cutting bar which can fit along the top edge of any box and wedge out the part.</span></li> <li><span style="line-height: 1.5em;"><strong>Creasing</strong>: Creasing a box is to slowly smooth out the box. Machines used for creasing are fitted with bars with creasing dies, and side wheel adjustment is provided for increasing or decreasing the height as per requirement of the boxes.</span></li> <li><span style="line-height: 1.5em;"><strong>Slotting</strong>: Box slotting routers are designed to cut grooves to hold box, and remove the unsightly gaps at the corners. There is only need to set the groove inset, clamp the frame together and run the bit along the four sided faces.</span></li> <li><span style="line-height: 1.5em;"><strong>Stitching</strong>: Corrugated Box Stitching Machine use adhesive that are used to stitch the corners of the box together so it could provide a reliable and strong box.</span></li> </ul> <p>The finished piece of corrugated box is sent through rollers and provided pressure at 175-180 psi and at temperatures near about 177-185 degree Celsius. This is done so that the adhesive sticks together strongly and does not start to melt out when facing extreme temperature conditions or heavy materials. Before putting any material in box, it should be properly checked how much load that box can carry so that it may not burst open during transportation.</p>